The ICC Website is changing. As this transition is made, our new format
can be found at www.pesicc.org/ICCWP.
Please send any comments or questions to
mvh@voncorp.com.
Spring 2012 - Presentations
Check this page periodically to learn about the Presentations
scheduled for the Spring meeting.
Please Note: This is a only a listing of the presentations and
UNLESS NOTED, DOES NOT IMPLY THE ORDER IN WHICH THEY WILL BE PRESENTED.
- Opening Session
-
Mini-Expo Vendors
- AP Sensing - AP Sensing will be showing their Linear Power Series which offers: • Real Time Distributed Temperature Monitoring of High Voltage Transmission & Distribution Lines • Asset Visualization • Hot Spot Detection • Dynamic Cable Rating / Real Time Thermal Rating • Emergency Rating • Reporting & Analysis
Distributed temperature monitoring provides continuous monitoring of high power cable temperatures, detecting hot spots, delivering operational status, condition assessment and power circuit rating data. This helps operators optimize their transmission facilities and distribution networks, reducing operating costs and improving asset utilization. http://www.apsensing.com -
Baker Hughes Process and
Pipeline Services is one of the leading pipeline inspection
and cleaning service companies. Increased interest in our ability to
assess the condition of carbon steel pipe used to house underground
insulated cable conductors has prompted us to attend the 2012 forum. We
will also be presenting a technical paper on Magnetic Flux Leakage and
how this technology is used to assess the integrity of pipe. We look
forward to discussing with you how our services can be very beneficial
in confirming your confidence in the integrity of these types of
circuits. For information please visit us at
http://www.bakerhughes.com/
-
EJ-USA (formerly
East Jordan Iron Works, Inc.) has been a manufacturer of cast iron
infrastructure products for over a century. EJ is a leading
manufacturer of iron, steel and aluminum infrastructure access solutions
globally. EJ recently acquired Syracuse Castings which is a leading
manufacturer of steel and aluminum hatch covers and related products.
The product that we want to highlight at PES-ICC is our new ductile
iron manhole that has been designed to mitigate manhole explosions.
- G&W Electric Company G&W Electric has been a global leader in providing innovative solutions to the electric power industry since 1905. Our product offerings include cable terminations, cable joints, load and fault interrupting switchgear, automatic circuit reclosers, SCADA and distribution automation products and high current limiting system protection devices. Stop by the mini expo to see our new line of PYTHON™ cable accessories featuring the mechanical shrink installation method. For more information visit www.gwelec.com.
- HV TECHNOLOGIES, Inc.
HV TECHNOLOGIES, Inc. (HVT), has over a century of experience
and dedication in serving the testing equipment needs for the
power utility, power apparatus, and electronic equipment
industries. Come by our booth to see how our range of VLF, AC or
DAC sources for PD Cable Fault Diagnostic Testing or our VLF and
AC systems for TD testing can serve you. Other Hi-pot sources
are available as well a range of oil test equipment for
Dielectric, Dissipation factor and moisture analysis. HVT,
located in Manassas, Virginia, is a leading supplier of High
Voltage and EMC Test Equipment and solutions. Come visit us at the ICC Mini-Expo or on the web @
www.hvtechnologies.com.
- HVPD High
Voltage Partial Discharge Ltd (HVPD) are industry leaders in the field
of Partial Discharge (PD) test and monitoring technology for in-service
medium and high voltage plant. Our PD test and monitoring technologies
are used by our clients for insulation condition assessment of both MV
and HV plant with applications including both On-line and Off-line
testing. HVPD provide a complete range of PD test services, products and
asset management advice to our global customer base.
Please Visit us
at the ICC Mini-Expo where we look forward to discussing your
requirements and our applications. Further information can be found at
our website: www.hvpd.co.uk”
- KEMA,
since 29 February 2012 ”DNV KEMA Energy & Sustainability” - DNV
KEMA Energy & Sustainability, with more than 2,300 experts in over 30
countries around the world, is committed to driving the global
transition toward a safe, reliable, efficient, and clean energy future.
With a heritage of nearly 150 years, we specialize in providing
world-class, innovative solutions in the fields of business & technical
consultancy, testing, inspections & certification, risk management, and
verification. One of the company's expertises is underground cables,
already an important element of KEMA's activities since 1927. As an
objective and impartial knowledge-based company, we advise and support
organizations along the energy value chain: producers, suppliers &
end-users of energy, equipment manufacturers, as well as government
bodies, corporations and non-governmental organizations. DNV KEMA Energy
& Sustainability is part of DNV, a global provider of services for
managing risk with more than 10,000 employees in over 100 countries. For
more information on DNV KEMA Energy & Sustainability, visit
www.dnvkema.com.
- Kinectrics "Kinectrics’ established industry experts provide clients worldwide with comprehensive engineering and testing services for Transmission and Distribution Technologies (TDT). Our proven expertise includes qualification and maintenance testing (AC Hi-Pot and Partial Discharge) for underground cables. Kinectrics’ has two high-power Mobile Resonant Test Systems for HV transmission cable withstand AC Hi-Pot Testing. Kinectrics also offers leading-edge capabilities for underground cable leak location and “one-stop” High Voltage / High Current lab facilities. Kinectrics’ specialists in generation, transmission, distribution, and environmental technologies use innovative science and engineering to help clients improve business performance. We offer life cycle management solutions in a broad range of technical disciplines across the energy sector.
www.kinectrics.com"
- The Mears Group Specializing in Horizontal Directional Drilling Services: One of the largest horizontal directional drilling contractors in the world with a fleet of 28 small, mid-size & large drilling rigs with up to 1,100,000 lbs. of pullback that can install pipe up to 60 inches in diameter and
more than 8,000 feet in length. For more information on our services, please call: U.S. (800) 632-7727, Canada (780) 955-7155 or visit
www.mears.net.
- OMICRON Electronics Corp USA is an international company serving the electrical power industry with innovative testing and diagnostic solutions. With customers in more than 130 countries, OMICRON products provide users with the highest level of confidence in the condition assessment of primary and secondary equipment on their systems. Products include: Test Instruments for Protective Relays, CT's, Power Transformers, & all Substation Apparatus. Specialized tests include Sweep Frequency Response Analysis (SFRA), Dielectric Frequency Response (DFR) & Partial Discharge (PD). Visit www.omicronusa.com
- Sumitomo Electric USA Inc.
- UtilX® Corporation
provides proprietary CableCURE® cable life-extension technology and
CableWISE® system-wide condition assessment. Both encompass a
proactive approach to achieve total system reliability-Maximum
Reliability at Minimum Cost. UtilX has 20 years of experience in the
field and has restored more than 100 million feet of unreliable power
cable. Please visit us at www.utilx.com.
- W.A. Chester, L.L.C. is the industry-leading electrical contractor for the installation, maintenance and repair of underground high voltage pipe-type and solid dielectric cable transmission and distribution systems. Founded in the 1930’s, our clients include electric utility companies and independent power producers in the United States and Canada and we are one of three specialty contractors performing this type of work on a national basis. In addition to underground systems, W.A. Chester, L.L.C. has expanded its services to include installation, maintenance and repair of overhead electric distribution cable systems. For more information, please visit our website at
www.wachester.com.
- Wasson-ECE
- Wasson-ECE provides a Tracer Analyzer for the location of dielectric
oil leaks in underground high voltage cables. The Tracer Analyzer
detects perfluorocarbon tracers (PFTs) in air from tagged feeder oil
leaks and greatly improves leak detection efficiency, eliminating the
need for freeze and pressure testing techniques and cable
de-energization. The analyzer is designed for a mobile environment with
fully automated sampling and global positioning system (GPS) tracking.
Our system has been successfully used domestically and internationally
and has drastically reduced the time and cost involved in locating
leaks. For more information please contact us:
marketing@wasson-ece.com.
-
Subcommittee A - Cable Construction and Design.
Wednesday, March 28, 2012, 8:00 AM - 12:00 PM
- 8:00 - 8:15 AM -
Subcommittee Business/Announcements
- 8:15 - 8:50 AM -
500 Hz Medium Voltage Cable Qualification, Michael
K. Lauxman, Marshall Technology Center
Initial test results of the
CENELEC HD 605 accelerated wet-aging method for commercially-available
TRXLPE insulated medium voltage cables were presented at the fall 2010
ICC meeting. This presentation compares results of wet accelerated water
treeing tests for TRXLPE and EPR insulations following the CENELEC and
the ICEA S-94-649-2004 method for qualification of new cable insulation
designs with the focus on reduction of qualification test time, the role
of frequency in the growth of trees and the assessment of cable
breakdown strength.
- 8:50 - 9:25 AM -
The Effect of Contaminants on Aging of TR-XLPE Insulated
Cables: An Evaluation on Commercially Produced 15 kV Cables Part 3:
Effect of Preconditioning Method on Initial AC Breakdown Strengh of
Cables with Uniformly Distributed Contaminants, George Valdes,
Bill Temple, John Smith, Paul Cinquemani, Pat Coplen, Paul Caronia, Al
Mendelsohn
In 2001, Florida Power & Light (FP&L) initiated a project
to quantify the levels of contamination in the cables they purchase by
means of a pellet sorter pilot study on commercial extrusion lines. The
pellet sorter pilot studies highlighted the presence of unexpected
numbers of rejects in the pellet stream of the TR-XLPE insulation used
to manufacture cables. The vast majority of particles were loose dark
flakes of various sizes, determined to be degraded compound.
In order
to understand the effect these types of rejects or “contaminants” might
have on the cable aging performance, General Cable Corporation (GCC),
Prysmian Power Cables, and The Dow Chemical Company agreed to
participate in a joint project with FP&L. A plan was developed to select
some typical “contaminants” based on the findings of the pellet sorter
pilot studies and to make commercial cables with laboratory prepared
contaminant particles representative of those found in the pilot
program. An accelerated cable aging protocol for testing the effect of
these particles was also proposed, which after discussions with the ICEA
and AEIC groups evolved to using both the ACLT time-to-failure test in
tanks as well as the standard ICEA AWTT 1-year cable qualification test.
The first presentation in this series (Part 1) discussed the history and
objective of the project and described very briefly the cable
manufacturing and accelerated cable aging tests utilized in the project.
The second presentation (Part 2) summarized the technology developed to
produce commercial cables with uniformly distributed contaminants and
the tests conducted to validate the suitability of the method.
This
presentation will focus on the unexpected effect that the
preconditioning methods used prior to initiating wet cable aging have on
the initial ac breakdown strength (ACBDS) of the cables evaluated in
this project. Future presentations will discuss: (a) the key data and
findings from the various cable aging tests completed in 2010, as well
as recommendations for future studies, (b) key data from the additional
cable aging tests started in 2011 and (c) overall conclusions.
- 9:25 - 10:00 AM -
Water Treeing in Low Voltage Cables, Essay
(Wen) Shu, UtilX Corp., Kent, WA, US, ewshu@utilx.com
Abstract: Low voltage (LV) cable, in the present
context, refers to shielded primary distribution cables below 5 kV.
Compared to the average peak field of ~2.8 kV/mm over insulation wall in
a typical 15 kV cable, the field in the LV cable is low (~0.7 kV/mm) and
is below 1 kV/mm, the often cited critical value for water tree
initiation and propagation, which is one of the reasons that water trees
in LV cable have not been discussed in the literature. Recently, an
XLPE insulated cable rated at 3 kV was removed from field after more
than 25 years in service. During analysis of this cable, water trees
penetrating through the insulation wall were located, none of which
caused failure in service, although one such water tree caused failure
during a HVDC resistance measurement. The present analysis indicates
that water trees can propagate at the low electrical fields (<1 kV/mm)
once it is started. Under relatively moderate electric fields compared
to that in MV cables, the maximum length of the vented water trees can
reach the thickness of the insulation and lower the insulation
dielectric strength significantly without a failure.
- 10:00 - 10:15 AM - Break
- 10:15 - 10:50 AM -
Advancement in TR-XPLE Insulation Technology,
Authors : P. Brigandi, P. Caronia*, T. Person, S. Sengupta, Dow
Electrical and Telecommunications R&D, The Dow Chemical Company
*presenter
Abstract : Approximately 30 years ago, water tree
retardant crosslinked polyethylene (TR-XLPE) was introduced for
insulating medium voltage URD cables. With its excellent insulating
properties in dry and wet environments, water tree retardant crosslinked
polyethylene has become the insulation material of choice for achieving
long life power cables. An advancement in water tree retardant
crosslinked polyethylene has been developed that will further improve
the longevity and reliability of insulated cables. This new compound
technology builds upon the field proven technology of TR-XLPE and
incorporates additional functional elements to provide a balance of
performance in terms of resistance to water treeing and improved
performance in accelerated wet electrical testing.
- 10:50 - 11:25 AM -
Case Study in Assessing Below Grade Plant Low Voltage Cables
in Power Plant Operation, Rick Easterling, Kinectrics
Analysis of a failed, 600V power cable was conducted, assessing both
electrical and material properties. This particular cable was below
grade and intermittently exposed to a wet environment for over 20
years. Electrical testing consisted of insulation resistance and
withstand testing in air and water. Material evaluation included
assessment of mechanical properties (indenter and elongation at break)
and TGA evaluation of the specimen. The postulated failure mechanism
will be discussed.
-
Subcommittee B - Accessories,
Monday, March 26, 2012, 10:00 AM - 12:30 PM
- 10:00AM – 10:30 AM, "Limitations of the Lubricant Test Method
Defined in IEEE 386", Thomas Champion III
The 2006
edition of IEEE standard 386 for separable connectors included for the
first time trial use test methods for the evaluation of lubricants to be
used on the mating interface of the connectors. The method was placed
in the document appendix to allow some experience to be gained with its
use before attempting to move the method into the body of the standard.
NEETRAC implemented the test method as part of an effort to develop
enhanced interface lubricants, which required extending the test
duration to simulate much longer field exposures. During this process,
a number of shortcomings were identified in the test procedures that
limit their usefulness. Changes in the properties of the lubricant
under test are obscured by changes in the properties of the polymer
materials on which the lubricants are applied. In addition, some
aspects of the test configuration should be specified to limit
variability in the test results. These issues will be discussed along
with some suggestions for improvements in the test method.
Tom
Champion is a Research Engineer at the Georgia Institute of Technology,
working at NEETRAC, a consortium of utilities and manufacturers working
together to solve industry issues. Tom received a BEE degree from
Georgia Tech in 1977 and has worked in the electric utility industry for
over forty years. His areas of expertise include failure analysis of
electric industry products and components along with design and
operation of cables and accessories. He is the current Vice Chair of
the IEEE Insulated Conductors Committee and has been involved in various
capacities within the ICC over the past 30 years.
- 10:30AM – 11:00 AM, "Preparation of Corroded
Conductor Strands", Corey Torgerson and Chris Campion, Novinium
This paper
addresses the behavior and potential failure mechanisms of corroded
aluminum conductor medium voltage power cables under emergency load
conditions. Specifically, methods of conductor preparation required to
maintain acceptable connector temperatures when installed on such
cables, and the generation of hydrogen gas, and water vapor during load
cycling in conjunction with loss of mechanical strength in polyethylene
insulation at elevated temperatures. Cable samples utilized exhibited
severe surface corrosion of the aluminum conductor strands. Conductor
and connector temperatures, as well as internal pressures in the cable
strands were monitored. Cables which support air-flow at 10 psi and are
properly reinforced at the terminations will survive emergency loading
conditions up to 110°C if the conductor strands are individually
cleaned.
Corey Torgerson has been with Novinium for 3 years. He
spent his first 18 months with the company doing on-site field support
and tooling design, and then moved on to documentation, standards
development, research and development efforts, and creation of training
materials for injection personnel. Corey is a current member of the
IEEE, with a BS in Mechanical Engineering from Seattle University.
- 11:00AM – 11:30 AM, "High Voltage Fluidic Interface To
Mitigate The Risk Of Voltage Transfer“, Norman Keitges and Glen
Bertini,
Novinium
In high voltage dielectric fluid injection using sustained
injection over extended distances, there is a theoretical risk of
equipment becoming potentially energized. This could result in injuries
due to high voltage exposure. To mitigate this risk, the High Voltage
Fluidic Interface (HVFI) was developed. The HVFI is a fluidic isolator
that can be energized up to 35 kV. The HVFI provides a safe and reliable
fluidic interface for fluid injection into energized live-front
terminators.
Norman Keitges is the Manager of Engineering at
Novinium, Inc. He has spent the last six years on the research, design
and manufacture of new cable rejuvenation hardware. He has 31 years
experience in mechanical, fluid mechanics, hydraulics, & power
generation applications. Mr. Keitges is a Senior Member of the IEEE and
has a B.S. in Mechanical Engineering from Washington State University.
- 11:30AM – 12:00 PM, "Update on status of revisions to
IEEE-48 and 1637", Bill Taylor, 3M
Bill Taylor graduated
from the University of Texas at Austin in 1975 with a BSEE degree. He
spent 14 years as a plant electrical engineer for several petrochemical
plants on the Houston ship channel. Went to work for 3M in 1989 as a
product development engineer in the cable accessories area, and
continues in that capacity at the present time. He is a member of
IEEE/IAS and PCIC, IEEE/PES and active in the ICC. Vice chairman of the
ICC in 2002 & 2003 and chairman in 2004 and 2005. He has written and
presented numerous papers for IEEE and other conferences.
- 12:00PM – 12:30PM – Title: "Adaptation and transition joints
for XLPE high voltage cables", Pierre Mirebeau, Nexans
-
Subcommittee C - Cable Systems,
Tuesday, March 27, 2012, 8:00 AM - 12:00 PM
- 8:00 -8:20 AM - Chairman’s Opening Remarks and Announcements
- 8:20 – 8:45 AM ”Addressing Underground Challenges in an
Urban Environment”, by Todd Goyette, NGRID and Dennis E.
Johnson, POWER Engineers, Inc.
Many years ago, National Grid realized
the need to connect two of its radial substations in Worcester,
Massachusetts, to improve the reliability of each substation. In 2001,
National Grid installed a 1.8-mile portion of the needed conduit in
conjunction with a distribution duct bank. This project consists of
adding to this existing conduit an additional two miles of conduit to
complete the connection between the two substations. This presentation
will discuss the project challenges associated with the certification of
the existing duct bank, encountering significant rock outcroppings, and
the crossing of a busy railroad track.
- 8:45 – 9:10 AM – “Capital Asset Prioritization Program”,
by Maggie Chow, ConEdison of New York
The Capital Asset
Prioritization Tool (CAPT) is designed to help Distribution Engineering
and Regional Engineering plan and manage the Company’s electric system
load relief, reliability and improvement programs. It provides a common
metric, mean time between failure, to compare various improvement
options and allow the engineer to choose the one that is most cost
effective for improving the health of the overall system. Using machine
learning algorithms, the CAPT allows engineers to create a portfolio of
planned work that considers the specific attributes and characteristics
of the system they are working on.
- 9:10 - 9:35 AM - "Technical issues on the integration of
long distance AC cables in HV and EHV networks", by Luigi Colla,
Prysmian (Italy)
Extruded AC cables have proven to be a reliable
means to transmit power over considerably long lengths at HV and EHV
level. Several projects worldwide including long AC cables are already
in operation or under construction. The presentation describes the need
of an ad hoc system design for projects including long cables. The
longer is the cable length the higher is the expected interaction with
the network and therefore the design horizon has to be extended to the
network (f.i. risk of resonances) To ensure the feasibility of a project
including a long cable is therefore necessary to focus also on the
network and on the expected system operating conditions. The
presentation gives an overview of the system issues on the integration
of long distance AC cables in HV and EHV networks, providing examples of
real projects.
- 9:35 - 10:00 AM - "Seattle’s Alaskan Way Tunnel & Viaduct
Project", by Wes Spencer, POWER Engineers, Inc. and Rachel
Mosier, Power Delivery Consultants, Inc.
Seattle City & Light’s
Alaskan Way project is part of a $4 billion project that will replace
the Alaskan Way Viaduct (a double decker highway along the waterfront)
with a bored tunnel directly under the city. We will discuss work on
the two 115-kV circuits. A 3500-ft section of SCFF cable now suspended
under the Viaduct is being replaced with XLPE cable. In addition, an
1800-ft section of existing 1000 kcmil XLPE cable will be relocated to
clear the area required for the tunnel boring machine. A major part of
this work includes relocating 1800 ft of existing XLPE from an
underground duct bank and directly into new ducts suspended underneath
the Viaduct. All new cable will be 2500 kcmil XLPE. The end result
will be a system that transitions from 1000 kcmil to 2500 kcmil, back to
1000 kcmil, then back to 2500 kcmil. The suspended cable will be in
place for about 3 years while the tunnel is bored, then replaced by a
duct bank. A GIS switchgear in the substation is also being modified to
change from SCFF terminations to XLPE terminations.
- 10:00 – 10:15 AM - Break
- 10:15 – 10:40 AM - “Progress Report on DVP’s 230kV
York River VA Transmission Line Project”, by Ron Halderman,
Mears Group, Inc.
Dominion Virginia Power contracted the Mears Group
to design and install a new transmission line from the Yorktown Power
Station in Yorktown, Virginia to Gaines Point Terminal Station in
Gloucester Virginia. When fully completed this new transmission line
will be approximately 21,300 feet in length, of which approximately
17,100 feet will have been directionally drilled under the York River.
On the south end of this line there will be approximately 2,000 feet of
trenched installation within the confines of the Yorktown Power
Station. On the north side of this line, approximately 2,200 feet of
the line will be trenched or drilled on shore into Gaines Point Terminal
Station. The underground line shall consist of a 230 kV high-pressure
fluid-filled pipe-type cable system utilizing two separate 8-inch steel
pipelines. The project began on September of 2011 and was scheduled for
completion in approximately one year.
The Horizontal Directional
Drilling portion of the project has now been completed. This
presentation will provide general information of progress to-date as
well as some lessons learned.
- 10:40 – 11:05 AM - “Isolated Portable Safety Grounding
Device”, by Chris Morton, Powertech Labs Inc.
When work is
required on distribution cables, the core of the cable section is
generally grounded to protect the worker from accidental energization.
However, this procedure could allow a hazardous voltages to occur if a
ground fault occurs, for example, at the substation. The rise in
potential of the station ground will cause significant current to flow
through the grounded cable sheath which, due to mutual coupling, induces
voltage in the cable core. The induced voltage in the core will force
current to flow which is proportional to the closed circuit impedance
formed by the cable core, terminal effective grounding impedances and
the sheath conductor which is in parallel with the earth ground return.
Therefore, any significant reduction of the terminal impedance by
grounding an isolated cable core may result in dangerous current to flow
through the worker. The isolated safety ground device addresses these
problems by isolating the cable core from ground at lower voltages to
prevent current from flowing during a ground fault event. If the
voltage on the cable core rises above a preset safety limit, the device
flashes over and provides a low impedance path to ground. This prevents
the worker from being exposed to dangerous voltages in both ground fault
and accidental energization situations.
- 11:05 – 11:30 AM - “Integrity Inspection of Electrical
Conduits”, by Terry Smith and Richard Desaulniers, Baker
Hughes
Aging infrastructure of electrical systems has caused some
Electrical Power Companies to replace electrical cables. When these
electrical cables are encased in carbon steel (pipe) conduit concerns
arise on the condition of the conduit. Can they be reused or will
replacement be required? How does one qualify the condition of the
conduit? The purpose of this paper is to educate and familiarize the
readers of technology that can inspect conduit. Current methods
utilizing Magnetic Flux Leakage (MFL) is proven technology to accurately
determine the location, quality and quantity of flaws in the steel. If a
flaw conduit is allowed to continue to develop it will lead to failure
of the conduit system which in time will compromise the life of the
electrical cables. In addition to the type of technology being described
the logistics of performing such a task will also be discussed.
- 11:30 – 11:45 AM - Vice Chair’s Closing Remarks
-
Subcommittee D - Generating
Station Cables, Monday, March 26, 2012,
2:00 PM - 5:30 PM
- 2:15 - 2:50 PM - Title: "Preliminary Evaluation of Nuclear
Plant EPR Cable Tan δ Test Results", Drew Mantey, EPRI
Abstract: The Electric Power Research Institute has been gathering tan δ
test results from the nuclear plant cables subjected to wet-energized
conditions. Two years of results exist and have been evaluated against
the criterion established in EPRI report 1020805, "Aging Management
Program Guidance for Medium Voltage Cable Systems for Nuclear Power
Plants". A summary of the test data that has been received to date will
be presented, along with some case histories that provide insight into
the effectiveness of tan delta testing in identifying degradation of EPR
insulated cable.
Andrew Mantey has 29 years experience in the Nuclear
Power Industry, 22 years utility experience and the last 7 years working
for EPRI. He is a class of 1982 Drexel University Graduate with a degree
in electrical engineering. Mr. Mantey received a Senior Reactor
Operating certification in 1991, he has held a Thermography Level II
certification since 2003. Andrew has extensive experience in large
electrical components, systems, and predictive maintenance. He is
currently a member of the Plant Engineering group at EPRI with a focus
on cable aging management, system monitoring, and plant thermal
performance. His experiences in Japan includes working with several
Japanese utilities in development of condition based maintenance
programs. He has made 35 trips to Japan over that time period including
numerous visits to TEPCO Daichi, Daini, and Kashiwazki-Kariwa sites.
- 2:50 - 3:25 PM - Title: "Update on UL Standard Revisions
and Proposals", Tom H. Cybula & Susan L. Stene (Presenter), UL
Abstract: UL LLC is an independent, not-for-profit organization that has
been evaluating products in the interest of public safety for over 100
years. UL staff are involved in many aspects of the wire and cable
industry and have worked with code authorities, manufacturers and
various technical committees to develop Standards for Safety for the
wire and cable industry.
This talk covers the following topics: 1.
New proposals to UL's wire and cable standards. Knowing about new
proposals will give you the opportunity to participate in the UL
standards development process. 2. Published revisions to the standards
UL uses as part of its certification services. Becoming aware of recent
changes to UL's standards is the first step in determining their effect
on production.
Keywords: wire; cable; standards; UL; Underwriters
Laboratories.
Thomas Cybula graduated from the Polytechnic Institute
of Brooklyn with a Bachelor of Science degree in Electrical Engineering.
Thomas joined UL in 1974 and has held various titles in the plastics
and wire and cable areas. He currently holds the position of Principal
Engineer, Wire and Cable. Susan Stene graduated from the University of
California, Santa Barbara with a Bachelor of Science degree in Chemical
Engineering. She joined Sigmaform Corporation where she was involved in
the research and development of adhesives used in heat-shrinkable
tubing. For the past 23 years, Ms. Stene has worked at Underwriters
Laboratories and now holds the position of Principal Engineer, Wire and
Cable.
- 3:40 - 4:15 PM - Title: "Global Product Environmental
Regulations in Wire and Cable", Eric Wall, Anixter
Abstract:
Environmental regulations have gained increasing attention in recent
years. Starting with RoHS in 2006, REACH in 2007, and now an increasing
number of national and even state level bans on various chemicals, it is
clear that the industry faces continued expansion of environmental
legislation . Understanding and complying with all of these regulations
places an increasing burden on global cable suppliers. This
presentation will discuss the details of various environmental
regulations and present some of the options for compliance as well as
discuss the impact to both the user community and manufacturers.
Eric
Wall works for Anixter as an Application Engineer in the US Wire and
Cable Marketing Group. He has an Electrical Engineering degree from the
University of Wisconsin-Madison. Eric has several years experience as an
Application Engineer, with prior experience in uninterruptible power
supplies and digital television broadcasting. Eric provides engineering
support to Anixter's customers and sales offices through resolution of
problems, technical questions, engineering calculations, standards
interpretation and customer education.
- 4:15 - 4:50 - Title: "Overview of Flame Retardants in Wire
and Cable". Vijay Kotian, Albemarle
Abstract: Fire safety in
wire and cable is garnering more and more attention in recent years due
to its widespread use in buildings, mass transport and even in personal
items such as cell phone. In addition to the flammability concerns, the
actual smoke generation during a fire scenerio is also drawing more
attention as evidenced by the introduction of more stringent codes and
standards. Emerging regulations on a broad range of chemicals including
flame retardants in terms of their environmental, health and
sustainability profiles have added more challenges to the design of
eco-friendly cable. This presentation will provide an overview of the
types of flame retardants used primarily in cables and focus on the pros
and cons of each system as well as review new flame retardant systems in
the market place.
Vijay Kotian holds a Master's degree in Polymer
Science from the University of Akron and an MBA degree in Strategic
planning from Kent State University in Ohio. He has over 35 years
experience in wire and cable and had held materials engineering, product
development, technical support, and management positions during his
tenure at Dupont Dow, Furon and Samuel Moore. Vijay is currently a
Senior R&D advisor for the Polymer Solutions division at Albemarle
Corporation. His primary focus is providing technical support to wire
and cable and polyurethane foam customers and participating in codes and
standards.
- 4:50 - 5:30 PM - Title: "Wiring requirements for NFPA 130
(Subway Tunnels and Stations) and NFPA 502 (Road Tunnels)".
James Conrad, Marmon Innovation and Technology Group.
Abstract: This
paper is an overview of the wire and cables installed in road tunnels
and subway stations and tunnels. Due to the harsh environment and
confined spaces associated with tunnels and underground stations, NFPA
130 and NFPA 502 have additional performance requirements to ensure the
wires and cables will survive these conditions.
James Conrad Is the
Technical Manager for the Marmon Innovation & Technology Group. With
over 20 years in the wire and cable industry, James has been a leader
and innovator in the world of Circuit Integrity Cables. He is the
Chairman of the Electrical Task Groups for NFPA 130 (Standard for Fixed
Guideway and Passenger Rail Systems) and NFPA 502 (Standard for Road
Tunnels, Bridges, and other Limited Access Highways). In addition James
serves on the CMP 13 of NFPA 70 (National Electric Code).
-
Subcommittee F - Field Testing and Diagnostics,
Tuesday, March 27, 2012, 2:00 PM - 5:30 PM
- Effectiveness of On-line Testing for MV Cables Assess,
Luca Fornasari, Marco Tozzi, Alfred Mendelsohn Techimp
Achieving
better grid reliability, while dealing with an aging infrastructure, is
one of the main targets for the asset management of the electrical
network. In particular, Medium Voltage distribution systems,
considerably old in several countries, are prone to frequent failures.
Partial Discharge measurement represents an effective tool to assess the
condition of such MV systems. A common procedure to screen out localized
defects consists of performing PD measurement off-line using external
voltage sources, either 60 Hz or VLF, and locating the PD sources using
reflectometry techniques. This procedure is accurate, but quite time
consuming and costly, which suggests that off-line PD location
procedures should not be done extensively, but only at locations where
PD activities have been previously observed and diagnosed as harmful.
Running permanent PD monitoring represents, of course, the optimal
technical solution, but is not economically affordable for the
distribution grid. Thus, periodic on-line PD tests with reliable and
effective instruments and sensors, can be the best alternative in order
to conduct a screening of the network and develop a maintenance plan.
Methodologies and advantages of on-line PD tests are shown in the paper,
focusing on MV cables. Several case studies showing the effectiveness of
on-line testing are presented. Among these, is an interesting case study
for one PILC splice with PD detected on-line during screening, then cut
and re-tested in the laboratory with good results.
- Withstand Testing using Tan Delta (TD) or Partial Discharge (PD)
as the Monitoring Technology, Craig Goodwin HV Diagnostics
The presentation includes a selection of several cable diagnostic tests
that were performed in the field. In part, the results highlight the
importance of performing a monitored withstand test whereby a
conventional withstand / hipot test in combined with a real-time cable
diagnostic technique – in this case Partial Discharge (PD) or Tan Delta
(TD). This combination of techniques provides the cable owner with a
better assessment and understanding of the actual condition of the cable
installation, that would otherwise, not have been possible if only one
of the techniques had been used. In addition, some of the practical
issues associated with performing a monitored withstand test in the
field - from the initial setup, testing, pre-location of the suspected
defect site, to the final excavation and identification of the defective
section of cable are presented.
- Phase Resolved Spectrum in Frequency Domain Partial Discharge
Diagnosis for Power Cables, Jun (Jim) Guo Utilx Corp
Partial discharge (PD) detection in frequency domain has the inherent
advantage of removing the stationary noise and gain the optimum
detection signal-to-noise ratio, which in particular benefits online PD
diagnosis for power cables and accessories. Partial Discharge Phase
Resolved Spectrum (PDPRS) is introduced in the frequency domain PD
diagnosis. The PDPRS merges the conventional phase resolved PD pattern
in time domain and the PD frequency spectrum in frequency domain into a
single three-dimensional graph, which illustrates the discharge patterns
as well as the bandwidth for each type of discharges. As the measured
PD bandwidth is determined mainly by the propagating distance in a
shielded power cable, the PD mapping which indicates the location of
each discharge source could be derived from the PDPRS.
- Submarine Cable Metallic Sheath Diagnostic,
Harry Orton, Avaral Rao, David Hicks, Dave Kung OCEI, Newfoundland
Hydro, Powertech Labs
After many years of reliable service, a
decision whether to replace a submarine cable or to extend its service
life must be based upon sound and non-destructive diagnostic
technologies. This would require assessing the condition of all cable
components including the metallic sheaths without jeopardizing the
integrity of the cable. This paper presents the application of an eddy
current diagnostic to evaluate the condition of copper tapes in an
in-service submarine cable. Laboratory development and the in-situ
application of the eddy current diagnostic are discussed along with a
case study that highlights the location and extent of cracking in the
copper tape sheathing.
- Monitored Withstand, Partial Discharge and Tan Delta Tests
at Snohomish PUD, Josh Perkel, Steve Stanvik NEETRAC, SNOPUD
The Snohomish PUD (Snopud) operates an XLPE cable system just north
of Seattle, WA. Early In 2011 the first failures were reported in
unjacketed 15 kV XLPE installed in the mid-1970’s. Thus it was
determined that it would be interesting to conduct a range of diagnostic
tests on two areas: Glenwood Mobile Estates (1970’s vintage) and
Evergreen Shopping Center (mid 1980’s vintage). Both of these areas used
conduits and, the systems did not have splices. In total, 12,400 ft of
cable system was tested using a variety of diagnostic techniques,
including: VLF Tan δ, VLF Monitored Withstand & VLF PD. The presentation
will talk about the sequencing of tests and how it was decided to
augment the Tan δ with Withstand and PD tests. The discussion will
briefly touch upon the overall condition and how it is possible to
estimate a Health Index for the individual segments.
- Remarks on the Relation between Quality Testing & Diagnostic
Testing of HV / EHV Cables, Cable Accessories & Cable Systems,
Wolfgang Hauschild and Steffen Fuchs HIGHVOLT
HV and EHV extruded cable systems are assembled on site. The quality of
their components, - cable lengths, joints and terminations -, is
carefully verified by acceptance tests in the factory (pre-qualification
tests, type tests and routine tests). These tests are completed by an
acceptance test in the field, which verifies the sufficient quality of
the cable system under service conditions. As all quality tests before,
the field test for commissioning should be an AC voltage withstand test
(preferably monitored by PD measurement). After the successful
commissioning the joints and terminations of the cable system might be
monitored under operational AC voltage, e.g. by PD sensors in the
accessories. When PD’s are indicated, their trend delivers more
information about the condition of the insulation than the absolute
value. If a magnitude for warning is reached, an off-line diagnostic
test might be useful for the identification, location and the danger of
the defect. The diagnostic test should repeat some principles of the
quality test, but this is not absolutely necessary. It might be a
measurement at any HV test voltage which delivers information about the
danger of the defect for further operation.
For clarification, the
differences between withstand testing and diagnostic testing are
considered. Withstand tests are direct tests, this means the result, -
breakdown or not -, requires no further interpretation. It is wrong to
slander a withstand test on a cable as “destructive”. If there is a
defect which is dangerous for operation than the test object should
break down. A failure of a cable system with an internal defect during a
withstand test is welcome and much better than one during service. A
withstand test may take potential life time, especially when
service-aged cables are tested. To indicate that a withstand test has
not harmed the insulation it should be combined with the measurement of
a suited measurand, e.g. PD’s or tan δ. The principle of such a
procedure is described.
Withstand test voltages and procedures for
quality control/acceptance realize the insulation co-ordination and
follow principles which have been well-introduced for many years:
- They shall represent stresses in service, in our case the
alternating voltage.
- They shall be reproducible within
defined limits of the parameters.
- All withstand tests
for acceptance shall follow uninterrupted common principles.
-
The test procedure of all quality tests shall be comparable.
Diagnostic tests are indirect tests, this means in addition to the
selection of a test voltage the definition of an acceptance criteria is
necessary. Usually a single value, e.g. a certain PD charge (q = 5 pC
!!), is not sufficient. There are e.g. different PD parameters which may
be combined for the indication, location and valuation of PD defect. The
complexity of diagnostic methods demand not so stringent requirements to
a test voltage as they are necessary for withstand tests.
Finally the
suitability of the test voltages, which are usually applied in the
field, for withstand acceptance tests is investigated. The comparison
takes into account the differences of the design field strength of
medium-voltage cables on the one and high- and extra-high cables on the
other side.
- Why the “apparent charge” according to IEC 60270 is in reality
the “true charge” of PD events in power cables, Eberhard Lemke
Doble Lemke GmbH, Germany lemke@doble-lemke.eu
The measurement of partial discharges (PD)
in compliance with the relevant standards IEC 60270, IEC 60885-3, and
ICEA T-24-380 is based on the main PD quantity “apparent charge” As
noted in IEC 60270, the apparent charge is not equal to the amount of
charge locally involved at the site of the discharge, which cannot be
measured directly. This statement is based on a capacitive equivalent
circuit, which has been rejected by Pedersen and his co-workers from the
Lyngby University in Denmark already in the 1980´s. Developing a field
theoretical approach based on a dipole model, they argued that the
“apparent charge” is a misleading term because this quantity is in
reality the “true charge” flowing through the PD defect. In this context
it seems noticeable that the field theoretical approach, which is
deduced from the physics of gas discharges, has been ignored more or
less in the past, whereas the concept of “apparent charge” measurement,
resulting from an incorrect capacitive network, is widely promoted also
nowadays.
Analyzing the charge transfer due to cavity discharges
based on both the classical capacitive PD model and the alternative
dipole model, the arguments of Pedersen and his co-workers are confirmed
in this presentation. So a gas-filled cavity embedded in in the bulk
dielectric of a power cable can physically not be simulated by a
capacitance. Moreover, an insulation imperfection is never bridged by a
virtual spark gap. Consequently, the commonly used capacitive PD model
should be replaced by the dipole model, and the use of the term
“apparent charge” should be avoided in future standards.
Adopting the
dipole model and introducing some simplifications, a novel concept for
the estimation of the “true charge” detectable in the connection leads
of power cables is presented. Based on chosen practical examples the
capability of this approach is proven not only for a qualitative but
also for a quantitative evaluation of the PD charge transfer. The gained
results are in satisfying agreement with practical experience and meet
also the recommendations for PD tests of extruded power cables, as
specified in the relevant standards IEC 60502, IEC 60840, and IEC 62067.
- Subcommitee G - Transnational Luncheon,
Tuesday, March 27, 2012, 12:15 PM - 2:00 PM
- Opening by Wim Boone
-
Calendar of international events, Wim Boone
- World longest 300 kV HVDC extruded cable link with route
length 400 km Fahrudin Mekic, ABB, Sweden
-
500 kV AC Project Russia, KS Kil, VP Taihan
Electric Wire Co Ltd., USA
-
Qualification Tests of HVDC XLPE cable system,
Hideo TANAKA, VISCAS Corporation, Japan
-
Cable developments in Mexico, Juan M. Maximo Leon,
Viacon Conductores Monterre, Mexico
-
Explosion resistant terminations: new devices for safer
energy supply, Ruben Vogelsang, Brugg Cable, Switzerland
- Title not specified yet, Henk Geene, Prysmian, NL
-
The longest 230kV cable in France, Pierre Argaut,
Silec Cable/General Cable, France
- CIGRE-conference 2012 in Paris, Wim Boone, Kema ,
NL
- Networking Luncheon
- The Networking luncheon will be featuring a number of short
presentations on North American projects, much like the Transnational
Luncheon is to projects outside of North America.
- Presentation on design and installation of XLPE cable systems
into existing steel pipes on Long Island, with special emphasis on
maximizing the cable size and power rating within the constraints of the
existing pipe. Randy Denmon, Southwire
- Presentation on Horizontal Directional Drilling
by Mr. Ron Halderman, PE, Mears Group.
Mr. Halderman has been a
principal in Horizontal Directional Drilling for 30 years, from the very
beginning of the industry. He will discuss How it Started, How it Works
and Where it’s Going. The presentation will include lots of photos of
past projects. You should come away with a basic working knowledge of
HDD and how it might apply to your projects.
- 138kV LIPA superconductive cable operation and update,
Pierre Mirebeau, Mark Stemmele, Nexans
- "Seattle’s Alaskan Way Tunnel & Viaduct
Project", by Wes Spencer, POWER Engineers, Inc. and Rachel
Mosier, Power Delivery Consultants, Inc.
Seattle City & Light’s
Alaskan Way project is part of a $4 billion project that will replace
the Alaskan Way Viaduct (a double decker highway along the waterfront)
with a bored tunnel directly under the city. We will discuss work on
the two 115-kV circuits. A 3500-ft section of SCFF cable now suspended
under the Viaduct is being replaced with XLPE cable. In addition, an
1800-ft section of existing 1000 kcmil XLPE cable will be relocated to
clear the area required for the tunnel boring machine. A major part of
this work includes relocating 1800 ft of existing XLPE from an
underground duct bank and directly into new ducts suspended underneath
the Viaduct. All new cable will be 2500 kcmil XLPE. The end result
will be a system that transitions from 1000 kcmil to 2500 kcmil, back to
1000 kcmil, then back to 2500 kcmil. The suspended cable will be in
place for about 3 years while the tunnel is bored, then replaced by a
duct bank. A GIS switchgear in the substation is also being modified to
change from SCFF terminations to XLPE terminations.
- Educational Program
- Accelerated Cable Aging Tests for Distribution and Transmission Cables -
Part 2, Wednesday, March 28, 2012,
1:00 PM - 5:00 PM
-
Test Methods for HV DC Paper and Extruded Cables,
Ernesto Zaccone (40 min)
- Type tests
- Qualification tests
- Field Aged Cable Performance Data and Correlation to
Accelerated Aging Data
- Panel session - Discussion on Predictive ability of
Accelerated Aging Tests
Presenters plus Nigel Hampton
and John Smith (40 min)
0.4 CEUs will be offered for
this session. You must register in order to receive CEUs. (Please
note, in order to receive these credits towards a Florida PE License,
you MUST provide Thomas Arnold with your FL PE License number prior to the
session.
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