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can be found at www.pesicc.org/ICCWP.
Please send any comments or questions to
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Spring 2014 - Presentations
Check this page periodically to learn about the Presentations
scheduled for the Fall meeting.
Please Note: This is a only a listing of the presentations and
UNLESS NOTED, DOES NOT IMPLY THE ORDER IN WHICH THEY WILL BE PRESENTED.
- Opening Session
-
Mini-Expo Vendors
- AP Sensing - AP Sensing will be showing their Linear Power Series which offers: • Real Time Distributed Temperature Monitoring of High Voltage Transmission & Distribution Lines • Asset Visualization • Hot Spot Detection • Dynamic Cable Rating / Real Time Thermal Rating • Emergency Rating • Reporting & Analysis
Distributed temperature monitoring provides continuous monitoring of high power cable temperatures, detecting hot spots, delivering operational status, condition assessment and power circuit rating data. This helps operators optimize their transmission facilities and distribution networks, reducing operating costs and improving asset utilization.
http://www.apsensing.com
- EA Technology USA
- EA technology is world leader in substation condition
monitoring and a pioneer in on-line non-invasive testing of
cables, towers, switchgear, and other substation assets. Our
Cable Data Collector system provides a simple way to perform
partial discharge testing of cables in service with a minimum of
training. Expert analysis of collected data can be done back in
the office by EA Technology or in house by your engineers. Our
Cable Sniffer allows easy location of faulted underground cables
without the use of thumper technology.
- G&W Electric Company G&W Electric has been a global leader in providing innovative solutions to the electric power industry since 1905. Our product offerings include cable terminations, cable joints, load and fault interrupting switchgear, automatic circuit reclosers, SCADA and distribution automation products and high current limiting system protection devices. Stop by the mini expo to see our new line of PYTHON™ cable accessories featuring the mechanical shrink installation method. For more information visit www.gwelec.com.
- HIGHVOLT - HIGHVOLT produces high voltage AC, DC and Impulse Test Systems and specializes in Test Equipment for Power Transformers, Cables and all Electrical Apparatus with the highest levels of customer support and engineering excellence. Table Top presentations will include Cable Test solutions for Field and Factory High Voltage testing including details on Mobile High Voltage Resonant Test systems for HV Cables.
-
hvGrid-tech designs and manufactures accessories used in
underground transmission cable systems with operating voltages between
69 kV and 345 kV, with special emphasis on oil-filled cable systems
(SCFF/LPOF and HPFF/HPPT). Our line of products includes: terminations
(outdoor, GIS, oil immersed), joints / splice kits, pre-pressurized oil
reservoirs, oil line insulators, grounding / sheath bonding link boxes,
and cable clamps. For more information please visit
www.hvgrid-tech.com
-
HV TECHNOLOGIES, Inc.
(HVT), has many years of experience and dedication in serving the
testing equipment needs for the power utility, power apparatus, and
electronic equipment industries. We have been the exclusive BAUR sales
and service partner in the USA since 2008. Come by our booth to see how
our range of VLF, VLF TD, and VLF TD PD testing systems can assist you
with your cable system performance optimization. We also carry a
comprehensive portfolio of Cable Identification, Cable Location, TDR,
Fault Location, and AC and DC Hi Pot instruments. For those interested
in Insulating Fluids Testing we have Dielectric and Dissipation Factor
Instruments that are designed for Lab and Field use. HVT, located in
Manassas, Virginia, is a leading supplier of High Voltage and EMC Test
Equipment and solutions.
-
Kinectrics "Kinectrics’ established industry experts provide clients worldwide with comprehensive engineering and testing services for Transmission and Distribution Technologies (TDT). Our proven expertise includes qualification and maintenance testing (AC Hi-Pot and Partial Discharge) for underground cables. Kinectrics’ has two high-power Mobile Resonant Test Systems for HV transmission cable withstand AC Hi-Pot Testing. Kinectrics also offers leading-edge capabilities for underground cable leak location and “one-stop” High Voltage / High Current lab facilities. Kinectrics’ specialists in generation, transmission, distribution, and environmental technologies use innovative science and engineering to help clients improve business performance. We offer life cycle management solutions in a broad range of technical disciplines across the energy sector.
www.kinectrics.com"
-
onsite hv
solutions Americas Inc. provides leading edge
condition assessment testing and diagnostics for installed
underground cable systems, as well as acceptance testing and
commissioning of new underground cable systems. Our products and
services address all types of underground MV, HV and EHV cable:
LPOF, HPPT, PILC, EGP and XLPE, 10 - 400kV. This kind of
diagnostic testing together with our analytical services support
asset management decisions about the optimal use and maintenance
of MV, HV and EHV cable systems.
www.onsitehv.com
- Phenix Technologies
is a leading manufacturer of High Voltage,
High Current, and High Power Test Systems and Components.
Our wide range of electrical testing equipment is used for
testing cables, circuit breakers, motors, reclosers, rubber
goods/protective gear, switchgear, transformers, and more.
All of the major
components of our test systems are produced in our
70,000-square-foot modern manufacturing facility and
headquarters, located in Accident, Maryland, USA. All aspects of electrical and mechanical design, software design
and production are performed and controlled by an ISO9001
quality certified program.
Our engineers
offer a unique blend of theoretical knowledge and practical
experience that’s vital to the development of custom solutions
for industry leaders. As members of world-wide professional and
technical organizations, our engineers offer innovative
solutions for any project. Our Service and
Calibration Department assists our customers during and after
installation traveling to over 100 countries. Phenix
Technologies offers a wide range of testing solutions for
utilities, transformer and motor manufacturers/repair shops,
cable manufacturers, independent testing companies, original
equipment manufacturers. Please visit
www.phenixtech.com
- Power Survey
has performed contact voltage testing in over 60 US cities, 4
Canadian cities and 8 European countries. We have a client base
which includes many of the largest and most respected utilities
in the world. We have tested millions of structures and detected
over 80,000 instances of contact voltage, more than any company
or group of companies on earth combined. Our flagship technology
GridHealth™ is a comprehensive turnkey solution that provides
electric system operators with unmatched intelligence and
visibility into the health of their underground distribution
systems and assets. All GridHealth™ programs are supported by
our award-winning, multi-disciplined team of experts in
electrical engineering, utility operations, data management,
quality assurance, and customer service to ensure the highest
level of customer satisfaction. Please visit us at
www.powersurveyco.com to learn more.
- Sumitomo Electric USA Inc.
- J-Power Systems Corporation is the Japanese leading
manufacturing company of extra high voltage power cables and
accessories. We are the leaders of the latest advance power
transmission technology such as HVDC cable up to 500kV, HVAC
underground/submarine cable up to 500kV, and various advanced
challenging installation technology such as XLPE cable installed
in long distance HDD. We will be showing some of the sample
cables and our in-house developed DTS system.
-
Taihan Electric USA Ltd.,
is the representing company of Taihan Electric Wire Co., Ltd,
which is the first cable manufacturing company in Korea and one
of the leading cable manufacturing companies in the world. We
produce various cables from LV to 500kV. We also provide EHV
engineering solutions and installation service. We will be
showing various cable samples including 500kV XLPE underground
cable and displaying our EHV Cables and Accessories Catalogue.
You can find more information on our website at
www.taihan.com/en/
- TE Connectivity
- Raychem products, from TE Connectivity, provide a
broad set of electrical solutions that include cable
accessories, insulators, surge arresters, insulation and animal
protection products that are trusted in power grids across the
globe. With a decades-long dedication to creating innovative,
reliable and high quality products that can endure the
environmental and operations demands of power grids everywhere,
Raychem products strive to be “Connecting and Protecting the
Power Grid”. Come by our booth for more information on our
recently launched cold shrink disconnectable joint – another
piece of the cold shrink total solution.”
- UtilX® Corporation
- 20+ years of time-tested, field-proven services has earned UtilX the
reputation as The Global Leader in life-extension technologies;
CableCURE® power cable rejuvenation and CableWISE® online electrical
system assessment. Please visit us at
www.utilx.com.
-
Subcommittee A - Cable Construction and Design
- Tuesdsay, May 6, 2014, 2:00 P.M. - 5:30 P.M.
- 2:00 - 2:15 PM - Subcommittee Business/Announcements
– Chair: Mark Walton – General Cable, Vice Chair: Yingli Wen –
Consolidated Edison
- 2:15 - 2:45 PM - “Fire Performance of High Voltage Cables” -
William Fajardo and Susan Song, Borealis Compounds Inc.
Abstract:
Medium to extra-high voltage cables in a tunnel fire can exhibit
catastrophic failures if the cables do not contain fire retardant
technology. Experiments using a modified FIPEC horizontal reference
test scenario showed an EHV cable without flame retardant technology to
exhibit a dramatic fire growth rate with very high heat release. In a
real tunnel installation, the fire would likely completely consume the
installed cables and cause severe structural damage to the tunnel.
Further investigation of HV cables protected with different metallic
shields and jacketing materials showed that cable designs utilizing fire
retardant materials provided a significant improvement in fire
performance compared to cables with no fire retardant technology.
- 2:45 - 3:15 PM - Break
- 3:15 - 3:45 PM - "The impact of water filling of cable conductors during
accelerated water tree ageing tests" - Sverre Hvidsten, SINTEF
Abstract: Several wet ageing tests are today used to assess the water
tree ageing performance of the insulation systems of medium voltage
cables. Some of these methods have been developed when no strand filling
material was yet included in the design. When testing the today's
designs, the strand filling compound or superabsorbent has to be omitted
for tests that require water filled conductors. Consequently the designs
manufactured for testing purposes are different than those in service.
In this presentation the consequence of doing this is discussed with
focus on water tree initiation and growth mechanisms occurring in the
laboratory tests but likely not in service.
- 3:45 - 4:15 PM - "Evaluation of Further Serviceability of 60 Year Old 138 kV
LPOF Cable" by Carlos Katz and Rachel Mosier
Maintenance of
an old 138 kV LPOF cable system offered the opportunity to analyze the
condition of a 58 year in-service cable and compare its characteristics
with those of a newer, never in-service, 15 year old replacement cable.
The operating history of the cable will be reviewed by R. Mosier and
the results of tests will be reviewed by C. Katz. Among others, the
following will be covered: a) outline of cable design changes, b)
structural condition of the cables, c) results of hot oil moisture
tests, d) radial dissipation factor, e) radial dielectric breakdown of
tapes, f) folding endurance tests. Some unexpected findings of the
in-service aged cable will be described; however, the serviceability
does not appear to be affected.
- 4:15 - 4:45 PM - "Full size cables (320kV DC 2500mm²) space charges
measurement under applied voltage and thermal gradient. Thermal Step
Method instrument dimensioning and first measurement." "
Ludovic Boyer, Jerome Castellon, Petru Notingher and Pierre Mirebeau
Space charge measurements
are key indicators of the behaviour of a dielectric system under DC
stress. The authors will recall how the "Thermal Stem Method" (TSM) has
been applied to flat samples in short-circuit condition, flat samples
under voltage, flat samples under voltage and thermal gradient, "model
1" cables under voltage and thermal gradient. Then they will show the
engineering challenges to scale it up to full size cables. A first
result on a DC 320kV 2500mm² cable will be discussed.
- 4:45 – 5:30 PM - "The Effect of Contaminants on Aging of
TR-XLPE Insulated Cables: An Evaluation on Commercially-Produced 15 kV
Cables – Part 6: Overall Conclusions and Recommendations” by
George Valdes, Bill Temple, John Smith, Paul Cinquemani, Patrick Coplen,
Paul Caronia, Al Mendelsohn
In 2001, Florida Power & Light (FP&L)
initiated a project to quantify the levels of contamination in the
cables they purchase by means of a pellet sorter pilot study on
commercial extrusion lines. The pellet sorter pilot studies highlighted
the presence of unexpected numbers of rejects in the pellet stream of
the TR-XLPE insulation used to manufacture cables. The vast majority of
particles were loose dark flakes of various sizes, determined to be
degraded compound.
In order to understand the expected effect these
types of rejects or “contaminants” might have on the cable aging
performance, General Cable Corporation (GCC), Prysmian Power Cables, and
The Dow Chemical Company agreed to participate in a joint project with
FP&L. A plan was developed to select some typical “contaminants” based
on the findings of the pellet sorter pilot studies and to make
commercial cables with laboratory prepared contaminant particles
representative of those found in the pilot program. An accelerated cable
aging protocol for testing the effect of these particles was also
proposed, which after discussions with the ICEA and AEIC groups evolved
to using both the Accelerated Cable Life Test (ACLT) time-to-failure
test in water-filled tanks as well as the standard ICEA Accelerated
Water Treeing Test (AWTT) 1-year cable qualification test.
The first
presentation in this series (Part 1) discussed the history and objective
of the project and described very briefly the cable manufacturing and
accelerated cable aging tests utilized in the project. The second
presentation (Part 2) summarized the technology developed to produce
commercial cables with uniformly distributed contaminants and the tests
conducted to validate the suitability of the method. The third
presentation (Part 3) reviewed the unexpected effect that the cable
preconditioning methods used prior to initiating wet-aging had on the
initial ac breakdown strength (ACBDS) of the cables evaluated in this
project, as well as the results of diagnostic tests performed to
identify the causes for the unexpected effect. The fourth presentation
(Part 4) summarized the key data and findings from the first phase cable
aging tests completed in 2010, utilizing the 2 wet-aging protocols. The
expected effect of the contaminants on cable performance was not
observed in the results; no statistically significant differences
between cables with contaminants and without contaminants were observed.
Numerical differences were observed, however, indicating there may be an
effect of the contaminants, though not statistically significant. Six
(6) hypotheses were postulated to explain the results, and a second
phase cable aging program was initiated in 2011 to address 3 of the 6
hypotheses. The fifth presentation in this series (Part 5) summarized
key data and findings from the second phase cable aging tests completed
in 2012. The tests addressed the effect of ionic content of the water
used for the aging tests on vented tree development and ACBDS results
after aging, the effect of 2 different preconditioning methods, the
effect of aging vessel differences (pipes vs. tanks) in the case of the
AWTT, test laboratory, and larger ACLT and AWTT population sample sizes.
Key observations and statistical analyses for each test were summarized.
Overall conclusions and recommendations were presented.
This
presentation will briefly review the conclusions from previous
presentations and summarize the key observations and conclusions from
the project. It will also recommend that the industry sponsor additional
studies to address important unanswered questions from this project.
-
Subcommittee B - Accessories
- Wednesday, May 7, 2014, 8:00 A.M. - 12:00 P.M.
- 8:00 AM - 8:15 AM Introduction / Announcements –
Kraig Bader, Fort collins Utilities - Chair, Subcommittee B Stan
Szyszko, Thomas & Betts - Vice Chair, Subcommittee B
- 8:15 AM - 8:45 AM "Modeling the Thermal Profile
of Medium Voltage Cable Joints. " Mike Smalley, We Energies
A mathematical model of a cable joint is used to plot the
conductor/connector temperature profile from the middle of the joint out
into the cable. This presentation is an extension of a model presented
in the Fall 2013 ICC meeting but updated to include longitudinal heat
flow along the connector/conductor both inside and outside of the
joint. The presentation will use examples to show how sensitive the
connector/conductor temperature is to connector OD, connector length,
connection/contact resistance, joint length, joint thickness, and
thermal resistivity of the materials involved.
Mike Smalley, We Energies : Mike Smalley received a Bachelor of
Science degree from the Milwaukee School of Engineering in 1991 and a
Master of Science Degree in Engineering from the University of Wisconsin
– Milwaukee in 2000. He is a Principal Engineer in the electrical
distribution standards and materials group at We Energies (formerly
Wisconsin Electric). He has responsibility for low and medium voltage
underground power cable and accessories. He is a Senior Member of the
IEEE Insulated Conductors Committee, Member and Past Chair of the AEIC
Cable Engineering Committee, and a registered Professional Engineer in
the state of Wisconsin.
- 8:45 AM - 9:15 AM "Cold Shrink Disconnectable Joints."
Harry Yaworski, TE Connectivity.
Disconnectable joints are widely
deployed in underground power networks. They provide electric utilities
with the ability to quickly isolate and repair failed power cable
circuits saving time and cost. This presentation will provide a
synopsis of the technology basis and the design and testing of a new
coldshrink disconnectable joint.
Harry Yaworski, TE Connectivity :
Harry Yaworski received his BS degree in physics in 1984 from Moravian
College in Bethlehem, Pennsylvania. From 1984 to 1992 he worked as a
Product Development Engineer and Engineering Manager for Elastimold. He
joined Raychem in 1992 as a Project Manager and is currently a Senior
Principal Engineer for the Energy Division of TE Connectivity. He is a
past Chairman of Subcommittee B cable accessories at ICC and holds
eighteen US patents for cable accessory and surge arrester products.
- 9:15 AM - 9:45 AM "Design and experience with HVDC joints ". Sherif
Kamel is presenting this topic on behalf of Dr. of Dr. Markus Saltzer of
ABB Sweden.
Sherif Kamel, ABB : Sherif Kamel earned his B.Sc., M.Sc.
and Ph.D. degrees in Electrical Engineering. He has more than thirty
years of experience in the electrical engineering domain, both in the
university and the industry. Mr. Kamel’s Interests include breakdown
phenomena in gas, liquid and solid insulation systems, transmission and
distribution insulators, cables and accessories, surge protective
devices and power quality issues. He currently works with ABB as the
Technical Manager of the cable factory in Huntersville, NC.
- 9:45 AM - 10:00 AM "1-phase and 3-phase Switching and Fault
Close Ratings" John Makal, Eaton / Cooper
- 10:00 AM - 10:15 AM Break
- 10:15 AM - 10:45 AM "Joint Failure investigation.",
Bill Taylor, 3M
his presentation will discuss the procedures used to
evaluate cable accessory failures, from the initial receipt of the
failure until the final report is written. It will also address a
couple of interesting failures and discuss the evaluation process to
confirm the cause.
Bill Taylor, 3M : Bill Taylor graduated from the
University of Texas at Austin in 1975 with a BSEE degree. He spent 14
years as a plant electrical engineer for several petrochemical plants on
the Houston ship channel. Went to work for 3M in 1989 as a product
development engineer in the cable accessories area, and continues in
that capacity at the present time. He is a member of IEEE/IAS and PCIC,
IEEE/PES and active in the ICC. Vice chairman of the ICC in 2002 & 2003
and chairman in 2004 and 2005. He has written and presented numerous
papers for IEEE and other conferences.
- 10:45 AM - 11:15 AM "Lightning Protection of
Underground Distribution Systems." Farris Jibril, Westar.
Electric utilities spend millions of dollars every year replacing and
repairing failed cable in their underground systems. One of the major
factors or root cause is attributed to lightning. Several different
arrester alternatives are used by utilities to determine arrester
placement combinations and installation techniques that will give the
best margin of protection for underground distribution system.
Farris Jibril, Westar Energy : Farris Jibril holds a BS in Mathematics,
a BSEE and an MSEE from Wichita State University. Farris is the Director
of Distribution Engineering & Design with Westar Energy, and is
currently the chairman of WG B6, "Guide for the Connection of Surge
Arresters to Protect Insulated Shielded Cable Systems." Farris is also
active with the Rocky Mountain Electric League Distribution Committee.
- 11:15 AM - 11:45 PM "Power & High Voltage Spiking Aids and
Grounding Advancements." Mike Jackson, Thomas & Betts
Mike
Jackson has 39 years of experience in the medium voltage electrical
distribution industry. The last seventeen years of his career has been
with Thomas & Betts, A Member of the ABB Group where he has held the
position of Product Manager for the Elastimold molded switchgear and
then medium voltage cable accessories product lines. He has a Bachelor
of Business Administration from the University of Montevallo in Alabama
and a Technology Marketing certificate from California Institute of
Technology. Mike currently is a Senior Application Engineer for
Elastimold cable accessories. He is a member of IEEE and ICC and has
been involved with a number of working groups through the years. He is
also member of the Executive Board of the National Cable Splicing
Certification Board Inc.
- 11:45 AM - 12:00 PM Wrap-up and questions
-
Subcommittee C - Cable Systems
- Monday, May 5, 2014, 2:00 P.M. - 5:30 P.M.
- 2:00 -2:15 PM - Chairman’s Opening Remarks and Announcements
- 2:15 – 2:40 PM – ”South-West Link 300 kV HVDC Cable Project”,
by David Lindsay, ABB The South-West Link project in Sweden is a +/-
300 kV HVDC link using XLPE cables to deliver a capacity of 1320 MW of
power over 192 km. The project is the world's longest land-based cable
circuit. This presentation will describe the project goals and
objectives, cable system design and qualification, installation and
field testing procedures.
- 2:40 – 3:05 PM – “Performance of Underground Distribution
Network Feeders under Severe Weather Conditions”, by Thomas
Campbell, Yingli Wen, and George Murray, ConEd
Underground electric
distribution systems are thought to be immune to adverse weather
condition. Although sheltered from the wind and falling trees, large
complex underground systems face their own challenges when operating
under harsh weather conditions. This presentation explores the
experience of a large underground network distribution system during
severe weather conditions. It chronicles primary feeder performance and
describes the unique component failure modes that drive these severe
weather failures. The presentation will also highlight the weather
effect on the low-voltage side of the networks. Strategies to mitigate
the effects of severe weather on operations will also be discussed.
- 3:05 – 3:20 PM - Break
- 3:20 - 3:45 PM - "Native Soils and Thermal Backfills –
Underground Cable Projects, Middle-East”, by Deepak Parmar,
Geotherm
Underground cable system design in the middle-east region
has to take into consideration some special issues – higher ambient
earth and surface temperatures and relatively poor thermal
characteristic of native soils. Route thermal surveys conducted over
the past 30+ years in Egypt, Israel, Qatar, Dubai, Abu Dhabi, Oman,
Bahrain and Saudi Arabia showed two major soil types to be common –
‘dune sand’ and ‘sandy silt with cobbles’. These soils are unsuitable
for use as cable trench backfills for obvious reasons. It is not
difficult to source and formulate ‘corrective thermal backfills’ using
locally available ‘by-products’ such as ‘stone-dust’ and ‘stone
screening’ from local quarries or from ready-mix concrete suppliers.
This presentation will highlight mix designs of several different types
of backfills including both; granular type as well as Fluidized Thermal
Backfill (FTB). Slides of several projects will be shown.
- 3:45 – 4:10 PM - “An Asset Management Strategy for Hydro
One’s Ageing High Voltage Cable Fleet”, by Deniz Turkben,
Hydro One Asset Management
Hydro One’s transmission network includes
290 circuit kilometres of 115 kV and 230 kV underground cables that
serve primarily the cities of Toronto, Hamilton and Ottawa, as well as
the cities of London, Sarnia, Windsor, Picton and Thunder Bay to a
lesser extent. At this time, it is estimated that 19% of this cable
population has reached the end of its expected 50 year service life,
where this population percentage is extrapolated to increase to 36% by
the year 2021, given historical cables replacement rates. The
continuation of historical cable management efforts would inevitably
lead to compromising system reliability. Outage and resource
constraints prevent the use of an aggressive cable replacement project
to overhaul the entire ageing system in a single effort. This
presentation discusses an asset management strategy to mitigate the risk
posed by Hydro One’s ageing cable population by considering a
comprehensive set of risk factors including: safety, demographics, asset
condition, utilisation, performance, criticality and environmental
concerns.
- 4:10 – 4:35 PM - “Manhole Events: Causes, Prevention and
Mitigation”, by Bill Black and Stuart Hanebuth
Over the
last 100 years a variety of research has been performed discussing the
failure modes and outcomes of low voltage cables and their impacts on
public safety and reliability. The presenters will discuss what is
known about failure modes for various classes of cables, explore the
interrelations between the various types of events and examine the
mitigation and detection techniques that exist to detect incipient
failures, prevent and mitigate serious events. The presentation will
also include an update of the C-34 discussion group’s activities on this
topic.
- 4:35 – 5:00 PM - “Contact Voltage Mitigation in Underground
Distribution”, by David Kalokitis
Contact Voltage is an
abnormal condition in an electrical distribution system. Publicly
accessible surfaces and structures such as sidewalks, manhole covers,
roadways and street lights can be energized by faults in underground
distribution cable. This session will discuss the basic properties of
contact voltage, root causes of the problem, typical findings, common
misconceptions, emerging industry standards/developments, as well as
technology and techniques used to detect, locate and mitigate energized
equipment in the public landscape.
- 5:00 – 5:15 PM - Vice
Chair’s Closing Remarks
-
Subcommittee D -Generating Station and Industrial
Cables -
Monday, May
5, 2014, 9:15 A.M. - 12:30 PM
- 9:15 - 10:15 AM - Submerged Medium Voltage Cables at Nuclear
Power Plants: A Review of Research Efforts Relevant to Aging Mechanisms
and Condition Monitoring Time
Absract: In a submerged
environment, power cables may experience accelerated insulation
degradation due to water-related aging mechanisms. Direct contact with
water or moisture intrusion in the cable insulation system has been
identified in the literature as a significant aging stressor that can
affect performance and lifetime of electric cables. In particular, water
treeing is a phenomenon in which dendritic microvoids are formed in
electric cable insulation due to electrochemical reactions,
electromechanical forces, and diffusion of contaminants over time. This
leads to the development of permanent hydrophilic structures in the
insulation coinciding with the absorption of water into the cable. Water
tree degradation results in progressive reduction of the dielectric
strength of the insulation.
In this effort, a review of academic and
industrial literature was performed to identify: 1) findings regarding
the degradation mechanisms of submerged cabling and 2) condition
monitoring methods that may prove useful in predicting the remaining
lifetime of submerged medium voltage power cables. The research was
cross-disciplinary, and sources included official NRC reports, national
laboratory reports, IEEE standards, conference and journal proceedings,
magazine articles, and PhD dissertations. The purpose of this work was
to establish the current state-of-the-art in material degradation
modeling and cable condition monitoring techniques and to identify
research gaps. Subsequently, future areas of focus are recommended to
address these research gaps and thus strengthen the efficacy of the
NRC’s developing cable condition monitoring program.
Jason
Brown is a Senior Member of Technical Staff in SNL’s Risk and
Reliability Department in Albuquerque, NM. He holds a masters in Fire
Protection Engineering and a bachelors in Mechanical Engineering from
Worcester Polytechnic Institute. He has been the lead test engineer and
principal investigator on multiple experimental programs for the Nuclear
Regulatory Commission. His current activity is developing and teaching
process safety management system courses for the US Department of State
and systems research for the US Department of Energy. Mr. Brown has
been at SNL since 2005.
Robert Bernstein is a Principle Member of the
Technical Staff in the Organic Materials department at Sandia National
Laboratories in Albuquerque, NM. He earned a Ph.D. in Chemistry from
University of California, Los Angeles (UCLA) and subsequently, he
performed post-doctoral work at UCLA in another group focusing on
polymer studies involving the induction of chirality to polyaniline. In
2000 he began work at Sandia National Laboratories in the Organic
Materials Department in the area of polymer aging and degradation. A few
example of the types of programs he has worked on; nuclear power plant
wire insulation, various o-ring materials, aircraft wire insulation,
missile defense materials, conducting polymers, capacitor materials,
nuclear weapon materials and general organic polymer studies on
materials of interest to both the Department of Defense/Department of
Energy community as well as commercial companies. His work has included
organic material problem solving, compatibility concerns, material aging
issues such as predictions of physical property changes as a function of
time, and even detailed mechanistic understanding of the chemistry of
degradation.
Steven Glover is the Manager of the
Advanced Pulsed Power Systems research department at Sandia National
Laboratories. He earned a Ph.D. with research on modeling and stability
analysis of power electronics based systems from Purdue University in
2003. Dr. Glover was a Research Engineer for P.C. Krause and Associates
from 1996 to 2001 where he designed and analyzed power electronics based
systems. From 1997 to 1998, he served as an Associate Research Engineer
with the University of Missouri-Rolla and then as a Research Engineer at
Purdue University until 2003, pursuing interests in power electronics
based systems. In May 2003 he joined Sandia National Laboratories,
Albuquerque, NM, where he performs research in pulsed power systems. He
has publications on smart structures, control and stability of power
electronics based systems, design of power electronics based systems
(including a solid state distribution transformer), photoconductive
semiconductor based switches and genetic optimization of pulsed power
based systems. He has patented a nonlinear stabilizing control for power
electronics based systems. And he has been awarded the Sandia National
Laboratories Award for Excellence: for outstanding contributions to the
development of pulse arrested spark discharge technology for testing the
integrity of wire insulation.
Jason Neely received
Bachelors and Masters in Electrical Engineering from the University of
Missouri-Rolla in 1999 and 2001, respectively, with a focus on advanced
control of motor and generator drives. He subsequently began work at
Sandia National Labs in the Intelligent Systems and Robotics Center. In
2007, he began his doctoral study at Purdue University and in 2010
received a PhD in Electrical and Computer Engineering with a focus on
advanced control of power electronic converters. Jason is currently a
senior member of technical staff at Sandia National Labs in the Energy
Sciences and Experiments organization. His interests include system
optimization, distributed and networked power systems and grid-connected
power electronic systems. Jason has over 20 technical publications.
- 10:30 - 11:10 AM - Condition of Black EPR Medium Voltage
Cables Aged in Water or in Humid Air Time
Abstract: The
average age of medium voltage cables installed in U.S. nuclear power
plants is more than 35 years. A significant part of these cables are
insulated with black EPR compound. These cables have provided hitherto a
reasonable service. However, the Industry is concerned that the wetted
cable circuits could be degraded to the point that they may fail,
affecting plant safety. Failures and the condition of 5 kV shielded
black EPR insulated cables, both immersed in water or installed in humid
(liquid-water-free) underground ducts, will be covered.
Bogdan Fryszczyn earned his Masters degree and PhD in Physics
from the Warsaw University in Poland. He started his employment in the
U.S. at Cable Technology Laboratories in 1979 working on the field
implementation of Dr. George Bahder’s original idea that the severely
weakened insulation of water-treed cables could be rejuvenated. Over the
last few years a considerable amount of his work has been devoted to the
investigation of the mechanism of aging and failure of extruded medium
voltage cables and cable accessories installed, in U.S. nuclear power
plants. Insulation of medium voltage cables in U.S. nuclear plants
consists mostly of various EPRs but also, in a small part, includes
butyl rubber and XLPE insulation.
- 11:10 - 11:30 AM ICEA Standard Update of Submergence Time
Abstract: The ICEA has formed a WG to address submergence in ICEA
standards and drafted several paragraphs in included in our MV
standards. An update will be provided on this work for discussion at
the meeting.
Bob Fleming received his Bachelor of
Science Degree in Electrical Engineering from The University of
Connecticut in 1971. He started his Engineering career with The Kerite
Company, in Seymour, Connecticut where he has held numerous positions of
increasing responsibility in R&D and Applications Engineering. He has
been involved in the design, application and qualification of solid
dielectric power and control cables and related accessories at voltage
rating from 600 volts up to and including 138 kV. In 2010 he moved into
The Marmon Innovation and Technology Group to provide increasing
technical support to the design and qualification of products to the
Nuclear Power Industry. His professional activities have included
memberships in the IEEE, IEEE Power Engineering Society, IEEE Nuclear
Power Engineering Committee, Insulated Conductors Committee, Insulated
Cable Engineers Association, and National Electrical Manufactures
Association.
- 11:30 AM - 12:10 PM - Cable qualification and IEEE 383
International Queries Time
Abstract: Amid a flurry of
nuclear power plants under construction worldwide combined with a
heightened awareness of the importance of cable and cable qualification,
international interpretations of IEEE 383-1974 and 2003 are giving rise
to poignant questions. This presentation will focus on a few of those
questions and responses and lend insight into the current international
nuclear cable environment.
Eric Rasmussen received
his BSEE from Iowa State University. Eric Rasmussen is the Director of
Engineering at RSCC Wire and Cable LLC.
- 12:10 - 12:30 PM - Underwater Splice and Connector Testing
Time
Abstract: Splices and connectors are tested underwater
per IEEE 404 and 386, respectively. These standards qualify the splices
and connectors to approximately 23 feet and 6 feet. Nuclear facilities
have to account for extreme flooding conditions, probable maximum
floods, wherein these components must perform their function without
failure despite depths exceeding 40 feet. For this reason a test
program was initiated to demonstrate that these components will work at
PMF depths.
Bill Taylor graduated from the
University of Texas at Austin in 1975 with a BSEE degree. Spent 14
years as a plant electrical engineer for several petrochemical plants on
the Houston ship channel. Went to work for 3M in 1989 as a product
development engineer in the cable accessories area, and continues in
that capacity at the present time.
Member of IEEE/IAS and PCIC,
IEEE/PES and active in the ICC. Vice chairman of the ICC in 2002 & 2003
and chairman in 2004 and 2005. Chairman of IEEE-48 revisions and
termination application/selection guide. Have written and presented
numerous papers for IEEE and other conferences.
Doug DePriest
is the Nuclear Power Group Corporate Cable Specialist at the Tennessee
Valley Authority. He is Vice-Chair of the Sub D working group at ICC,
Chairperson of the EPRI Cable User’s Group Steering Committee, and
Chairperson of D20.
-
Subcommittee F - Field Testing and Diagnostics
- Tuesday, May 6, 2014, 8:00 A.M. - 12:00 P.M.
- 8:00AM -8:10AM: Subcommittee Announcements
- 8:10AM – 8:40AM: “The impact of cable accessories on water tree
detection” by Sverre Hvidsten and Henrik Enoksen, SINTEF Energy
Research, NORWAY
Abstract: Condition assessment of water treeing in
medium voltage XLPE cable insulations by tan d measurements has been
well established. The purpose of this presentation is to discuss the
impact of the cable accessories on the assessment with special focus on
cable joints. In Norway it has been observed that many XLPE cable
sections, typically with one or several heat shrink joints, have a very
low insulation resistance. The low insulation resistance makes the
assessment of the complete cable link difficult as the tan d is
significantly higher for the joints than for the cable insulation. The
condition of such links can even be misinterpreted as heavily water
treed. Finally, a simple method is proposed to reveal cable links with
such joints.
- 8:40AM – 9:15AM “Should the Voltage Class of an Extruded Cable
System Influence the Selection of Field Tests?” by Peter Coors,
HIGHVOLT Prüftechnik Dresden GmbH
Abstract: Cables for different
operating voltages are usually designed with an insulation thickness not
proportional to the voltage rating. As a consequence, the design field
stress of the cable insulation increases with the voltage rating. The
maximum field stress at the inner semiconductor will be higher,
depending on the ratio of conductor diameter to insulation thickness.
The effective value of the field stress during normal operation ranges
from 2.5 kV/mm for 10 kV cables up to 15 kV/mm for a 500 kV XLPE cable.
With higher field stress, the critical voltage for PD inception will be
reached in smaller voids, so tests on HV and EHV cables need to be
sensitive to smaller defects. Withstand tests need to have a sufficient
duration, cycles per second or total number of cycles to grow such small
defects to breakdown. If tests mainly rely on diagnostic tools, for
example PD measurement, they need to be sensitive enough to detect such
small defects in order to prevent breakdown in service. These effects
need to be considered for on-site testing of HV and EHV cables,
resulting in higher requirements for cable test procedures and methods.
At higher rated cable voltages, the margin between operating field
stress and maximum allowed testing field stress gets smaller. To
achieve a sufficient test severity, the applied test voltage should be
representative of the stress seen in service, but at a higher level.
This is important especially for HV and EHV cable systems, not only
during the manufacturing process but also in the field.
-
9:15 AM – 9:45 AM: “Evolution of VLF Tan
Delta Diagnostic Features for Miniature Cables with PE Insulation
through Various Stages of Degradation” by Simon Bernier and
Jean-Francois Drapeau, IREQ (Hydro-Quebec Research Institute), CANADA
Abstract: This presentation will show the results of a study aimed
to investigate the relation of VLF Tan delta diagnostic features (TD
mean values, Tip-Up, Time Stability, "Tip-Up of Tip-Up" [TUTU]) with the
aging condition of miniature cables with PE based insulation. The cables
used for this study were miniature cables (RG-58) having an insulation
thickness of ~1 mm. The aging took place by having them immersed in tap
water and energized at 5 kV AC up to ~18000 h. VLF diagnostic tests were
performed at various time intervals (from 1000 h to 2000 h) using a VLF
sine wave @ 0.1 Hz. Along the aging process, cable condition was
investigated by measurements of VLF Tan delta diagnostic features,
measurements of residual AC breakdown voltages and observations of water
trees (bow-tie trees, vented trees) and electrical trees. The
evolution of these features will be shown through the various steps of
the aging process.
-
9:45 – 10:15 AM: BREAK
-
10:15AM – 10:45AM: “Repeat Field Tests – The
Value of Trending in the Real World” by Joshua
Perkel & Nigel Hampton, NEETRAC
Abstract: The often mentioned theory
of establishing a baseline measurement and then following up with repeat
tests spaced some reasonable time apart is said to provide the best
indication of the condition of a circuit. Unfortunately, there has been
little in the way of “practice” to show the benefit of such an
approach. Field tests have been performed on utility systems as part of
the Cable Diagnostic Focused Initiative (CDFI) since 2006. In recent
years, we have endeavored to return to these circuits to repeat the
tests that were originally performed. This presentation will review the
performance of these circuits as well as our observations on their aging
rates.
-
10:45AM – 11:00 AM: Subcommittee Business
-
11:00 AM – 11:10 AM: Closing Remarks
-
Subcommitee G - Transnational Luncheon
(Registration Required),
Tuesday, May 6, 2014, 12:15 P.M. - 2:00 P.M.
- Opening by Frank Petzold
- “Native Soils and Thermal Backfills in the Middle East” -
Deepak Parmar Geothermusa; Ireland
- “HVDC extruded cable ageing test program on DC200kV model cable” - Hideo
Tanaka, Naoto Shigemori VISCAS; Japan
- “AMPACITY Superconductive Cable System – Installation,
Commissioning, & First Feedback” - Frank Schmidt, Nicolas
Lallouet, Pierre Mirebeau Nexans; France
- “A Mobile Solution for Factory Quality Control: A Case Study”
- Ben Lanz Imcorp; USA 5.
- " Completion of 330kV XLPE cable project in Sydney"
- Shoji Mashio J-Power Systems Corp.; Japan
- "Challenges relating to EHV AC 225 kV Extruded Cables Systems
for Secured High Power Transmission” - Mohamed Mammeri General
Cable; USA
- "Champlain Hudson Power Express" - Ray Awad, HV Cable
Consultant; Canada
- “Introduction of various ACHV Testing Methodology on site”
- Ki-Sang Kim Taihan Electric; USA 9.
- “CIGRE 2014 Update” - Pierre Argaut General Cable;
France
- Networking Luncheon (Registration Required),
Monday May 5, 2014, 12:30 P.M. - 2:00 P.M.
-
"SMECO Patuxent River Crossing", Lei (Forest) Rong,
Justin Bardwell,
Black & Veatch
Abstract – Extended 230kV river crossing of the
Patuxent River in Southern Maryland utilizing horizontal directional
drill and XLPE insulated cable.
-
"115 kV XLPE Wolf Bay Underground Crossing", Frank
Musick, W.A. Chester LLC.
Abstract - 115kV XLPE Cable installation
across channel and under Gulf Intercoastal Waterway.
-
Educational Program
- Sheath Bonding for Transmission and Distribution Cable Systems,
Wednesday, May 7, 2014, 1:00 PM - 5:00 PM
-
- 1:00 – 1:45 How bonding applies to Distribution
circuits, including the requirements per the NESC. - Rich Vencus
- 1:50 – 2:10 Why do we bond cable sheaths, what are
the various types of sheath bonding and their impact on: locating splice
vaults, JIT, fault locating, etc.? - Allen MacPhail
- 2:15 – 2:40 Purpose and types of Sheath Voltage
Limiters (SVLs), bonding cables and ground continuity conductors (GCC)
and their function in both single-point bonded and cross-bonded systems.
- Dennis Johnson
- 2:40 – 3:00 Break
- 3:00 – 3:25 Design considerations including: pros and
cons of insulated versus bare GCC, how many GCCs for a multiple circuit
duct bank, pros and cons of bonding together the GCCs and vault ground
rings of a multiple circuit duct bank at each vault location. - John
Rector
- 3:30 – 4:00 Other system considerations: lightning
strikes and switching surges (and any required maintenance after
pass-through faults), impedance mismatch on siphon systems, impacts of
parallel facilities, insulation coordination, etc. - Rusty Bascom/ Johan
Karlstrand
- 4:00 – 4:20 Differences between IEEE 575 and CIGRE TB
283. - Ray Awad
- 4:25 – 4:55 Sample calculations for: induced voltage
(normal and faulted), sizing of SVLs and bonding cables. - Rachel
Mosier
0.4 IEEE CEUs will be offered for
this session. You must register in order to receive CEUs. (Please
note, in order to receive these credits towards a Florida PE License,
you MUST provide Thomas Arnold with your FL PE License number prior to the
session.
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